Bendix-commercial-vehicle-systems VORAD VS-400 SYSTEM INSTALL GUIDE User Manual

Bendix™ VORAD® VS-400Installation GuideBendix™ VORAD® VS-400 SystemBW2772 (Formerly VOIG0100)September 2010

9Space ClaimDriver Interface Unit Dimensions3.67"(93.18mm)3.70"(93.90mm)1.97"(50mm)4.07"(103.39mm)3.67” (93.18mm)3.22” (81.8)1.61”

10Mounting RequirementsMounting RequirementsOverviewThe installation of the Bendix™ VORAD® VS-400 System is intended to cover a wide range of commerci

11Mounting RequirementsMounting Requirements - Forward Looking Radar (FLR)The Forward Looking Radar (FLR) determines the distance, lane position (azim

12Mounting RequirementsInstallationNote: The design of the Mounting Bracket may vary. This is a typical representation.Located on the forward most pos

13Mounting RequirementsRequirementsThe Forward Looking Radar can be mounted on the front of the vehicle, or integrated behind a non-metallic body pane

14Mounting RequirementsCover Material RequirementsAny material that may be located in the Forward Looking Radar’s fi eld of view (including bumpers, sp

15Mounting RequirementsOptions in white boxes are considered good options.Options in grey boxes are considered possible options. Material Recommen

16Mounting RequirementsVibration Specifi cationsMounting mechanisms shall be designed to be compliant with the radar vibration spectrum illustrated bel

17Mounting RequirementsPaintingA wide variety of colors and textures can be applied to the Forward Looking Radar housing using commercially available

18Mounting RequirementsAlignmentThe alignment of the Forward Looking Radar is critical to the correct operation of the Bendix™ VORAD® VS-400 system. I

1Table of ContentsIntroductionWarnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19Mounting RequirementsHorizontal AlignmentThe Forward Looking Radar must be facing straight ahead (azimuth) of the vehicle in order to optimally dete

20Mounting RequirementsMounting Requirements - Side Object Detection (SOD)Side SensorThe Side Sensor should be mounted on the side of the vehicle, bet

21Mounting RequirementsSensor OrientationThe Side Sensor should be orientated so the embossed logo is parallel to the ground. Orientation is crucial f

22Mounting RequirementsMounting Requirements - Driver Interface Unit (DIU)The Driver Interface Unit (DIU) serves as the Bendix™ VORAD® Collision Warni

23Mounting RequirementsInstallationThe DIU should be located where the driver can easily view and adjust the controls. This can be located on top of,

24Electrical RequirementsElectrical Requirements - Forward Looking Radar (FLR)Power Requirements • Operating Voltage: +9-16Vdc • Power Current: &l

25Electrical RequirementsWiring HarnessNotes:All wires to be cross link TXL or equivalent unless otherwise specifi ed.Use approved J1939 cable.Intercon

26Electrical RequirementsIgnition and Ground Pin # Description J1-9 Chassis Ground J1-10 +9-16VDC SwitchedIgnition power (switched power)run to

27Electrical RequirementsJ1939Note: The J1939 data bus uses two (2) 120-ohm resistors to terminate each end of the data bus on the vehicle. These res

28Electrical RequirementsElectrical Requirements - Side Object Detection (SOD)The Side Object Detection (SOD) system consists of two components: a Sid

General Information2Warnings and Cautions▲WARNING!▲WARNING!Improper use of this system could lead to a serious accident. Read this entire Installation

29Electrical RequirementsIgnition and GroundIgnition power (switched power)run to main power lead thatfeeds the ignition busfuseIgnition power(switche

30Electrical RequirementsElectrical Requirements - Driver Interface Unit (DIU)Power Requirements • Operating Voltage: +9-32Vdc • Power Current: No

31Electrical RequirementsWiring HarnessNotes:All wires to be cross link GXL or equivalent unless otherwise specifi ed.Use approved J1939 cable.Intercon

32Electrical RequirementsIgnition and Ground Pin # Description J1-4 +9-32VDC Switched J1-5 Chassis GroundDriver Interface UnitFRONT VIEWDIU (8-p

33Electrical RequirementsJ1939Note: The illustration above shows J1939/11, however J1939/15 (2-wire) can be used. Pin # Description J1-6 J1939- J1-

34Electrical RequirementsOptional I/O WIRE SOFTWARE PIN # DESCRIPTION FUNCTION INPUT / OUTPUT REQUIRED 1 R-SPK Right Speaker Output -

35Final TestFinal Test Bendix™ VORAD® VS-400 SmartCruise® Adaptive Cruise OEM: Control and Collision Warning Chassis S/N: Trans Model: Trans S/

36AppendixRetrofi t InformationRetrofi t Recommended PracticesBody builder electrical systems that are to be interconnected with the VS-400 electrical s

37Appendix Maximum Current Capacity Wire Gauge (Crosslink Polythlene Copper Wire) 20 14 Amps 18 18 Amps 16 24 Amps 14 34 Amps 12

38AppendixJ1939/11 Data Link DetailECM #1VS-400DIUVS-400FLRABCDEFRef. Body Signal Terminals (QTY) Shield Terminal (QTY)AGAAAAAABBBBBWedgeCCCDDT06-3S-P

General Information3FCC Compliance StatementFederal Communications CommissionThis device complies with Part 15 of the FCC (Federal Communications Comm

39AppendixSAE J1939/11 Recommended Cable Termination Procedure 1. Remove cable outer jacket approximately 1" (25mm). 2. Remove foil from expo

40AppendixSAE J1939/11 Recommended Cable Splice Procedure 1. Remove cable outer jacket approximately 1-1/2" to 4" (40 to 100mm). 2. Remo

41AppendixRecommendedCableManufacturerCablePartNumberRoundJ1939 (+)(PIN "A")ColorJ1939 (-)(PIN "B")ColorChamplain J1939/15 Yes Yel

42AppendixWiring SchematicsBendix™ SmartCruise® Adaptive Cruise Control and/or Collision Warning SystemUsing the OEM Integrated Dash as Display

43AppendixBendix™ SmartCruise® Adaptive Cruise Control and/or Collision Warning SystemUsing the Driver Interface Unit as Display

44AppendixCollision Warning System with Side Object DetectionTerminating Resistor

45AppendixConnector Pin DescriptionsForward Looking Radar10-pin TRW ConnectorDriver Interface Unit8-Pin Molex Connector PIN # SIGNAL NAME TYPE INT

46AppendixSide Sensor Display Unit4-pin Deutsch ConnectorSide Sensor6-pin Deutsch Connector PIN # SIGNAL NAME TYPE INTERFACE LEVEL 1 POWER I +

47AppendixVendor Contact InformationAMP/TycoHarrisburg, PATel: 800.522.6752http://www.tycoelectronics.com/Champlain Cable Corporation175 Hercules Driv

901 Cleveland Street • Elyria, OH 44035 • 1-800-AIR-BRAKE • www.bendix.comBW2772 ©2010 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Br

4Application InformationApplication InformationS/C = Bendix™ SmartCruise® adaptive cruise controlCWS = Collision Warning System Driver Interface Un

5IntroductionInstallation ToolsRecommended Tools• Forward Looking Radar Alignment Tools - Digital Level and 4’-6’ Straight Edge• PC-Based Service To

6Space ClaimSpace ClaimForward Looking Radar Dimensions3.30"(84.0mm)3.30"(84.0mm)1.60"(40.6mm)3.87"(98.5mm)2.49"(63.4mm)3.85&

7Space ClaimSide Object Detection DimensionsSide Sensor5.36"(136.1mm)1.38"(35.1mm)5.60"(142.2mm)0.82"(20.8mm)0.9" (22.9mm)2.0

8Space ClaimSide Sensor Display2.00"(50.8mm)2.80"(71.1mm)39.00” ± 3.00"(990.6mm ± 76.2mm)1.00"(25.4mm)2.10"(53.3mm)2.00"